Assessor Resource

UEPOPS433
Operate and monitor a heat recovery steam generator unit

Assessment tool

Version 1.0
Issue Date: May 2024


This unit involves the skills and knowledge required to operate an in-service Heat Recover Steam Generator (HRSG). Operation of the HRSG, with or without supplementary firing, will be required through the full range of output, up to and including the maximum continuous rating.

A HRSG is a heat exchanger that retrieves heat from hot gasstreams which is then supplied to steam turbines to generate additional electrical power.

Competency in this unit requires the ability to plan work, carry out operation of HRSG system, test HRSG operation, analyse HRSG system faults, inspect and monitor HRSG system and complete all documentation. Individuals will, in general, work under supervision, in a power generation facility as an operator.

Power generation plant operators are typically trained and authorised to isolate, prepare plant and issue permits to work.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Note: Workplace practice

The application of the skills and knowledge described in this unit may require a licence or training permit to practice in the workplace where work is carried out on gas and electrical installations. Additional conditions may apply under state and territory legislative and regulatory licensing requirements.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

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Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Non-essential conditions may be found in the Companion Volume Implementation Guide.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Safety issues related to operating and monitoring Heat Recovery Steam Generator (HRSG) plant are identified, in accordance with workplace procedures and Work, Health and Safety (WHS)/Occupational Health and Safety (OHS) regulations and legislative requirements 
Work requirements are identified, in accordance with workplace procedures, from relevant personnel and documentation 
Operational checks are carried out on HRSG plant, in accordance with workplace procedures, manufacturers' recommendations and site requirements 
Gas turbine exhaust flow and power output are adjusted, in accordance with workplace procedures and operating requirements, to achieve steam flow conditions 
Supplementary HRSG firing system, is placed into and out of service, as required, in accordance with workplace procedures, to maintain design steam flow and conditions 
Monitoring and control of HRSG drum level, feedwater flow, steam temperature, pressure and flow are carried out, in accordance with workplace procedures, manufacturers' recommendations and site requirements 
HRSG plant is operated within limits of its' design, and site requirements, in accordance with workplace procedures 
Corrective action is taken to rectify HRSG abnormalities, in accordance with workplace procedures and manufacturers' recommendations procedures 
HRSG plant to be monitored is identified in accordance with workplace procedures 
HSRG plant is monitored, in accordance with workplace procedures, for normal operation and/or to detect deviations from required operating conditions 
HSRG plant integrity and personnel safety is maintained, in accordance with workplace procedures, and in consultation with appropriate personnel and technical and operational documentation 
Appropriate personnel are notified, in accordance with workplace procedures, when defects are detected 
Causes of abnormal HRSG plant operating conditions are identified, in accordance with workplace procedures, and by analysing relevant technical and operational information 
Corrective action is taken, in accordance with workplace procedures 
 
Gas turbine exhaust flow and power output are adjusted, in accordance with workplace procedures and operating requirements, to achieve steam flow conditions 
 
 
 
HRSG plant to be monitored is identified in accordance with workplace procedures 
 
 
Causes of abnormal HRSG plant operating conditions are identified, in accordance with workplace procedures, and by analysing relevant technical and operational information 
 
Operational tests are performed, in accordance with workplace procedures 
 
 
 
HSRG plant problems, movements and status are reported, in accordance with workplace procedures 
 

Forms

Assessment Cover Sheet

UEPOPS433 - Operate and monitor a heat recovery steam generator unit
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

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Assessor name:

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Assessment Record Sheet

UEPOPS433 - Operate and monitor a heat recovery steam generator unit

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

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